Air Wipe Introduction
Air Wipes
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Eyelet Guides
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If you are unhappy with your monthly bill for compressed air, please read on.
COSMOS Vortex Air Wipe upgrades wiping efficiency and saves on compressed air. They feature:
How does the Vortex work?
Air wipes convert the potential energy of compressed air to kinetic energy by passing the air through reducing orifice(s) which routes the air diverged towards the wire entrance of the wiping cylinder. By arranging the orifice(s) at a slope in compound angle, COSMOS air wipes convert the potential energy of the air into 2 kinetic vectors, one translational and one rotational.
The rotational vector creates in the wiping cylinder a strong, revolving Vortex, which imparts onto the debris a rotational momentum about its center of mass, dislodging it (from the wire) and carrying it away with the translational vector, analogous to the behavior of a miniature tornado. As a matter of fact, the air velocity within a COSMOS air wipe considerably exceeds that of a tornado (see Questions).
Photos above illustrate the Vortex in action. A thin wire is inserted into a COSMOS air wipe at air off (top center). When the air is turned on (top right), the wire starts to spin at high speed, concretely evidencing the action of the Vortex. The thin wire is painted white with a piece of paper glued at the tip to increase its visibility.
It is this swiveling Vortex which makes COSMOS air wipes renowned for high efficiency at reduced energy consumption.
Replaceable Centering Guides
Centering the wire in the wiping cylinder assures an even distribution of the Vortex. This can be fulfilled by a centering guide made of ultra-hard material, diamond polished, that is located at the wire exit of the air wipe. To maximize the usability of our air wipes, we offer for your choice replaceable centering guides to match the wire diameters you choose to process. These centering guides are destined to wear and call for periodical replacements.
Choice of Multiple Wipes
When the wiping parameters require increased wiping power beyond the designed 
capability of a single air wipe, it is a common practice to install
in tandem 2 identical air wipes. However, this takes up additional floor space and needs precise alignment of the air wipes.
We addressed the issue by extending the length of the wiping cylinder integrated in the same air wipe, adding extra air inlets to create Multiple Vortices, saving floor space and eliminating alignment. Shown at right is a Dual Module Air Wipe.
Air Pressure
Please see Optimum Air Pressure for Air Wipes.
At the time of this writing, we offer for your selection Ruby Air Wipe, Modular Air Wipe, and Replacement Air Wipes, the particulars of which are introduced in the pages to follow.